A custom-fit Packout insert designed for the Sig P365, built for durability and everyday use.

Designed for Fit, Built for Function

This project focuses on a custom Milwaukee Packout insert designed to securely hold the SIG P365. Each insert is modeled for an exact fit and printed in ABS for heat resistance and long-term strength. Featuring textured grip areas, tapered notches for easy removal, and a clean fit within the Packout system, this project highlights how function and reliability can meet thoughtful design in 3D printing.

CAD design view of the SIG P365 Packout insert layout, showing component placement and fit optimization.

CAD design view of the SIG P365 Packout insert layout, showing component placement and fit optimization.

Final CAD model of the Packout insert showing the complete design layout before print setup.

Final CAD model of the Packout insert showing the complete design layout before print setup.

Silhouette reference used to refine contour accuracy before printing.

Silhouette reference used to refine contour accuracy before printing.

Silhouette reference print used to verify P365 fit before final insert production.

Silhouette reference print used to verify P365 fit before final insert production.

Silhouette reference print used to verify magazine fit before final insert production.

Silhouette reference print used to verify magazine fit before final insert production.

PETG prototype insert printing on the H2D printer.

PETG prototype insert printing on the H2D printer.

Completed insert fitted into the Packout - secure, durable, and easy to remove.

Completed insert fitted into the Packout - secure, durable, and easy to remove.

Final ABS version for production.

Final ABS version for production.

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